Dependence of magnetic properties on microstructure and composition of Ce-Fe-B sintered magnets

In this paper, dependence of magnetic properties on microstructure and composition of Ce-Fe-B sintered magnets with Cu-doped Ce-rich alloy addition was investigated. It shows that the maximum energy product (BH)max and coercivity Hcj of Ce-Fe-B sintered magnet are improved from 6.76 to 9.13 MGOe by 35.1%, and from 1.44 to 1.67 kOe by 16.0%, respectively, via adding 5 wt% liquid phase alloy of Ce35.58Fe57.47Cu6B0.95 (at%). Compared with the magnet without Ce-rich alloy addition, the volume fraction of the grain-boundary phase with low melting point increases in the magnet with Ce-rich alloy addition, which is beneficial to improving the microstructure and promoting the coercivity enhancement of the magnet. In the Ce-Fe-B magnet with Ce-rich alloy addition, Cu and Ce enrich in the grain boundaries of the magnet after annealing, therefore the as-annealed magnet has a higher coercivity than the as-sintered magnet. A distinct Fe-rich layer with the average thickness of 60 nm is found in the grain boundaries in the magnet without Ce-rich alloy addition, but it seems that Fe-rich phase disappears in the magnet with Ce-rich alloy addition. The present work suggests that the further improvement of coercivity in the Ce-Fe-B sintered magnets is expectable by designing the composition and structure of added liquid phase alloys.