Effect of Zn/Mg Ratio on Microstructure Evolution of Al-Zn-Mg-Cu Alloys during Homogenization

The effect of Zn/Mg ratio on the as-cast microstructure and its evolution during homogenization of Al-Zn-Mg-Cu alloys was investigated by optical microscopy (OM), differential scanning calorimetry (DSC), scanning electron microscope (SEM) and X-ray diffraction (XRD). Experimental results showed that serious dendritic segregation existed in the as-cast microstructures while the second phases were mainly AlZnMgCu phase and Al2Cu phase. With the Zn/Mg ratio increasing from 1.5 to 2.0, the area fraction of AlZnMgCu phase decreased from 2.85% to 2.53%, which was attributed to the content of Mg element. Non-equilibrium eutectic phases dissolved into the matrix during homogenization and phase transformation from AlZnMgCu phase to Al2CuMg phase (S phase) was observed in low-Zn/Mg ratio alloy and mid-Zn/Mg ratio alloy. In the high Zn/Mg ratio alloy, the eutectic AlZnMgCu phase directly dissolved into the matrix during the homogenization, and no transformation from AlZnMgCu phase to S phase was found. A higher number of S phases appeared in low-Zn/Mg ratio alloy during homogenization treatment compared with mid-Zn/Mg ratio alloy with a regime of 465°C/24h. It could be inferred that low-Zn/Mg ratio alloys had a stronger phase transformation tendency from AlZnMgCu phase to S phase. Increasing the homogenization treatment temperature could impair the transition tendency from AlZnMgCu phase to S phase.