Preparation of glass fibres of the ZrO2-SiO2 and Na2O-ZrO2-SiO2 systems from metal alkoxides and their resistance to alkaline solution

Glass fibres of the ZrO2-SiO2 and Na2O-ZrO2-SiO2 systems containing up to 33 wt% ZrO2 were prepared by a non-melting technique using zirconium n-propoxide, sodium methoxide and silicon tetraethoxide as raw materials. The mixed alkoxide solutions were exposed to moist air for hydrolysis. The fibrous gels were drawn from these solutions in the course of hydrolysis, and converted to the corresponding oxide glass fibres by heating at 500 to 700° C. It was found that chemical durability of the fibres toward alkaline solution increased with ZrO2 content. The weight loss due to the corrosion by 2 N NaOH solution at 96° C for 4 h was around 14 mg dm−2 for the fibres containing 17 to 26 wt% ZrO2, which was comparable to the alkali-resistant glasses so far obtained by the conventional melting technique. The glass fibres containing 33 wt% ZrO2 showed higher resistance.