Smart pressure and temperature measurement on paper machine rolls: an embedded fiber Bragg grating sensor system enables continuous nip monitoring during paper production

Special fiber Bragg grating (FBG) sensor embedding and interrogation schemes have been designed to capture the momentary peak pressure forces in the nip of adjacent paper machine rolls, and the spatial distribution of these nip forces along circumference and length of the roll, for production speeds of up to 2000 m/min. Additionally, this FBG sensor system measures the temperature distribution in the roll cover. FBG sensor embedment has been investigated and optimized for the implementation of pressure force measurements in various roll cover materials. These measurements enable immediate quality control during various stages of the production process. Draw Tower Grating sensor arrays, simultaneously performing spectrometric interrogation, and autonomous power supply technologies result in an extremely robust fiberoptic sensor system operating at rotation speeds of 700 rpm, equivalent to centrifugal accelerations of 300 G.