Effect of seeding on hydrogen and carbon particle production in a 10 MW solar thermal reactor for methane decomposition

Solar methane decomposition reactors are a novel technology for the production of carbon neutral hydrogen; however, the impact of this technology depends greatly on the ability to co-produce carbon black particles of commercial grade in order to offset the cost of hydrogen production and, therefore, the control of the reactor is very important. To this end, the seeding of indirect heating concept reactors using the product particles themselves could be used to control heat transfer inside the reactor. In this work, a previously developed one-dimensional reactor – particle population model was used to simulate the effect of seeding on the hydrogen and carbon particle production rates in the absorber tubes of a 10 MW indirect heating concept solar reactor. It was found that seed particle feed rates less than 10% of the methane-contained carbon feed rate allowed the hydrogen and fresh particle production rates to be doubled while keeping the rate of carbon growth on the tube walls constant. It was also found that similar seed fee rates could be used to maintain the hydrogen and particle production rates constant, given variations in the absorber tube wall temperature within a 100 °C range, for example due to cloud passage. Furthermore, it was found that the size characteristics of the freshly produced particles were not affected at these seed feed rates. Thus, seeding could be an effective means for increasing and controlling the hydrogen and carbon particle production rates in industrial scale indirect heating concept solar methane decomposition reactors, while also reducing carbon growth on the walls of the absorber tubes.