Control of Contained-Annulus Fluid Pressure Buildup

Fluid trapped in the annulus of subsea wells can cause casing strings to fail. This condition occurs when casing annuli attain a closed-volume circumstance (when a well is cased, cemented, and head seals are set). During production, the heat transfer of the produced fluids to the casing strings causes the trapped fluid to increase in pressure. This condition is magnified in deepwater because annular fluids are cooler due to the cold deepwater environment. Laboratory testing indicates that thermal expansion of these fluids can cause trapped water- or oil-based fluids to increase in pressure above casing-collapse pressure, resulting in annular pressure buildup (APB). This paper outlines a simple laboratory procedure and resulting data to determine the resulting trapped-volume pressure. Data from eight fluid combinations are presented. The temperature change during testing is an increase from 80°F to 230°F. The testing relates to the conditions commonly found in deepwater Gulf of Mexico. The laboratory data obtained from this testing was used to design a spacer system for Walker Ridge 285 #1, a deepwater, subsea well located in the Gulf of Mexico. This paper also presents the job design and related procedure for the executed spacer system.