Cross-linked highly sulfonated poly(arylene ether sulfone) membranes prepared by in-situ casting and thiol-ene click reaction for fuel cell application

End-group cross-linked sulfonated poly(arylene ether sulfone) (SPAES) membranes were prepared using thiol capped SPAES (SH-SPAES) with different amounts of vinyl polysulfone (VPSf) as a polymeric cross-linker. The cross-linked membranes showed remarkably improved physicochemical stabilities compared to the corresponding linear SPAES membrane. Although the proton conductivity of the SPAES membrane composed of SPAES with the degree of sulfonation (DS) as 70 mol% could not be measured due to its low physical stability under the measurement condition, those of the cross-linked membranes were repeatedly evaluated due to the enhanced stability through the formation of cross-linked structures. The obtained proton conductivity values from cross-linked membranes are larger than those of the linear SPAES membrane which composed of SPAES with DS of 50 mol% having the ion exchange capacity (IEC) similar to that of the cross-linked membranes, especially at relative low humidity conditions. Furthermore, the fuel cell performance of the membrane electrode assembly (MEA) prepared with the cross-linked membrane, showing the optimized physicochemical stabilities and proton conductivity exhibited a maximum power density of 692 mW cm−2, which was larger than that with Nafion 212 (603 mW cm−2) at 80 °C under fully humidified H2/Air condition.