Interactive inspection of solids

To reduce the cost of correcting design errors, assemblies of mechanical parts are modeled using CAD systems and verified electronically before the designs are sent to manufacturing. Shaded images are insufficient for examining the internal structures of assemblies and for detecting interferences. Thus, designers must rely on expensive numerical techniques that compute geometric representations of cross-sections and of intersections of solids. The solid-clipping approach presented here bypasses these geometric calculations and offers realtime rendering of cross-sections and interferences for solids represented by their facetted boundaries. In its simplest form, the technique is supported by contemporary highend graphics workstations. Its variations, independently developed elsewhere, have already been demonstrated. Our implementation is based on the concept of a cutvolume interactively manipulated to remove obstructing portions of the assembly and reveal its internal structure. For clarity, faces of the cut-volume which intersect a single solid are hatched and shaded with the color of that solid. Interference areas between two or more solids are highlighted. Furthermore, to help users find the first occurrence of an interference along a search direction, we have developed an adaptive subdivision search based on a projective approach which guarantees a sufficient condition for object disjointness. The additional performance cost for solid-clipping and interference highlighting is comparable to the standard rendering cost. An efficient implementation of the disjointness test requires a minor extension of the graphics functions currently supported on commercial hardware.