Intumescent Flame Retardancy and Thermal Degradation of Epoxy Resin Filled with Ammonium Polyphosphate Using Thermogravimetric Analysis–Fourier Transform Infrared Spectroscopy and Thermogravimetric Analysis–Mass Spectrometry

The flammability of epoxy resin (EP) and its composite with ammonium polyphosphate (EPAPP) was investigated with limiting oxygen index (LOI), UL 94, and cone calorimeter tests. A systematic and comparative evaluation of the thermal degradation of EP and EPAPP has been investigated using thermogravimetry coupled with Fourier transform infrared spectroscopy (TG–FTIR) and thermogravimetry coupled with mass spectrometry (TG–MS). The results showed that the flame retardant of ammonium polyphosphate (APP) can constitute an intumescent flame retardant (IFR) system with EP, and APP can effectively improve the LOI of EP; with 6 wt% addition level of APP, EPAPP can pass UL 94 V 0 test. The cone calorimeter test results showed that the flame retardancy and smoke suppression of EP were significantly improved by APP, and toxic gas products such as carbon monoxide and carbon dioxide obviously decreased. Thermogravimetry–Fourier transform infrared spectroscopy and TG–MS results showed that the degradation process of EP ...