Statistical optimization of the fermentation factors for increased biorefinery of corn-steep water effluent to lactic acid by Enterococcus faecium strain WH51-1

Organic waste bioprocessing for production of useful products are increasing due to fossil fuel depletion, problems with waste management, and the requirement for biodegradable plastics. Lactic acid (LA) is important in foods, polymer beverages, cosmetics, and medicine applications. However, the main challenge in the large-scale processing of LA is the enhanced production and productivity using low-cost resources. In this study, Enterococcus faecium WH51-1, a newly obtained thermo-alkali tolerant LA bacterium, was used for LA production from corn-steep water (CSW) as raw material. The optimal culture conditions and medium components were established. Different concentrations of yeast extract (YE) and pH values were investigated with highest LA production of 48.2 ± 2.7 g/L at a yield of 0.89 ± 0.04 g/g-consumed sugars and a productivity of 0.50 ± 0.03 g/L.h at pH 8.5 without YE supplementation. A central composite design (CCD) was utilized to determine the high LA concentrations at optimal values for the process variables (sugar concentrations, temperature, inocula sizes, pH value, and YE concentration). The model was realized with an acceptable fit. The optimization of the factors was carried out by normal probability plots, interaction-plots, incorporating effect plots, analysis of variance (ANOVA), surface plots, Pareto charts, and contour plots. All the parameters were influenced at a 5% significance level. Additionally, some of the possible interactions between these parameters also influenced the production process. A regression model was suggested and fitted the experimental data very well. The results of this work investigated that LA synthesized of the optimized-fermentation conditions was 10% greater than classical optimization methods. This study presented a green “free nutrient” and cost-effective utilization of corn steep effluent as a cheap alternative substrate for biorefinery to lactic acid. Graphical Abstract