Premature Cracking from Cement-Treated Base and Treatment to Mitigate Its Effect

A forensic study was conducted to investigate the premature cracking distress on an ongoing construction project on State Highway (SH) 24. Transverse cracks occurred at approximately every 9–15 m (30–50 ft) along the 9.6 km (5.9 mi) project. The field tests involved both destructive tests, including trenching and coring, and nondestructive tests, including falling weight deflectometer (FWD) and ground-penetrating radar (GPR) tests. The laboratory tests mainly included cement-treated base material and asphalt mixture material series tests. By integrating all the test results, it was concluded that the premature cracking was originating from the cement-treated base (CTB). Although CTB is not a new concept in pavement construction, stabilization of base materials is a complex process, which, if not handled properly, may lead to premature failures. The two primary factors that contributed to the premature failure are (1) an excessive amount of cement in the CTB, and (2) a high moisture content when the CTB wa...