Effects of extracellular polymeric substance fractions on polyacrylamide demand and dewatering performance of digested sludges

High polymer demand in sludge conditioning is an intractable aspect of the water industry. This study investigated the effects of extracellular polymeric substances (EPS) fractions on polyacrylamide demand for conditioning and dewatering performance. Specifically, it examined aerobically and anaerobically digested sludges from seven full-scale wastewater treatment plants (WWTPs). Our study successfully quantified the contributions of soluble EPS to polyacrylamide demand during conditioning and explained the role of tightly bound EPS (TB-EPS) in determining the digested sludges’ dewatering performance. Results show that the concentrations of soluble EPS in the sludges varied between 92 and 1148 mg/L. Experimental results also demonstrated that between 25% and 80% of polyacrylamides used for conditioning were wasted in “parasitic” reactions with soluble EPS. The residual cationic polyacrylamide left in solution, after the parasitic reactions, was substantial and varied between 35 and 254 mg/L. Despite this outcome, the zeta potential values of dewatered sludge cakes remained negative, i.e. between −24 and −35 mV. These indicated that the residual soluble cationic polyacrylamides would not have been absorbed on the negatively charged sludge particles. This explained the relatively poor performance of the dewatering stage in the treatment plants studied. Furthermore the results suggested the TB-EPS attached to the sludge particles would be responsible for the poor dewatering. We postulated that the TB-EPS would gelify and immobilize the water surrounding the sludge particles. Our study suggested that new and more effective polymers for conditioning are needed to both: (i) reduce polymer demand; and (ii) improve the dewatering performance.