Tuning the structure of 3D woven aramid fabrics reinforced with shear thickening fluid for developing soft body armour

Soft body armour panels have been developed by tuning the structure of 3D woven orthogonal aramid fabrics and reinforcing them with shear thickening fluid (STF). Five 3D woven orthogonal aramid fabric structures were prepared by changing the ratio of stuffer (X direction) to binder (Z direction) yarns and also by changing the relative position of the latter. Two types of ballistic evaluations, namely energy absorption against low velocity (165 ± 10 m s −1 ) bullets and back face signature (BFS) against high velocity (430 ± 10 m s −1 ) bullets were carried out for neat and STF impregnated 3D fabrics and their panels. STF impregnation improved impact energy absorption by 3D woven aramid fabrics. Increasing the ratio of stuffer to binder yarns was found to be beneficial in terms of impact energy absorption and resistance against bullet penetration. STF impregnated 3D fabrics having 4:1 stuffer to binder ratio performed the best in ballistic evaluations. Synergistic effect of 3D woven fabric structure and reinforcement of STF was found to be the key for successful design of soft body armour.