Effect of processing conditions on the mechanical and thermal properties of high-impact polypropylene nanocomposites

Polypropylene montmorillonite (PP–MMT) nanocomposites have been prepared by using a co-rotating twin screw extruder. The effects of processing conditions at fixed clay content (5 wt%) on polymer properties were investigated by means of transmission electron microscopy (TEM), flexural modulus, izod impact, dynamic mechanical analysis (DMA), and differential scanning calorimetry (DSC). It was noticed that the morphology and the mechanical properties of polypropylene nanocomposites were affected by different screw shear configuration. The results showed that the higher enhancement on mechanical properties was obtained by medium shear intensity profile instead of high configuration. An exceptional increase (maximum of 282%) on impact resistance was observed.