Ultra-thin phosphate glass exhibiting high proton conductivity at intermediate temperatures

Ultra-thin proton-conducting phosphate glass was fabricated by press-forming at high temperature. The glass was evaluated for its ohmic loss reduction when installed as an electrolyte in intermediate-temperature fuel cells. The 36HO1/2 4NbO5/2 2BaO 4LaO3/2 4GeO2 1BO3/2 49PO5/2 glass (36H-glass) was prepared by alkali-proton substitution. Herein, 3–4 mg of 36H-glass was placed onto a 50 μm-thick stainless steel or Pd support and then sandwiched by a glassy carbon plate, whereupon a 600 kg load was applied at temperatures varying as 333–391 °C. Ultra-thin 36H-glass with a thickness of 16 μm was successfully obtained without degradation of proton conductivity. A fuel cell incorporating the Pd-supported ultra-thin 36H-glass was successfully operated at 300 °C, and the ohmic loss of the fuel cell was reduced down to 2.7 Ω cm2 from the previous reported value of several tens of Ω·cm2.