Phase, size and shape controlled formation of aerosol generated nickel and nickel oxide nanoparticles

Ferromagnetic Ni nanoparticles were formed by a levitation-jet aerosol synthesis under different gas environments and metal precursor feed rates. At a constant background gas inlet temperature, it was found that a higher Ni loading resulted in enhanced particle growth through coalescence. He partial atmosphere favors surface condensation of evaporated Ni atoms over coalescence as the surface area reduction mechanism in the nanoparticles. A flow of 2.5% air in the background gas mixture was enough to oxidize 75% of the initial Ni load, inducing a drastic destabilization of particle size and shape distribution. Regardless of the background inert gas composition, necked nanoparticles were observed in samples prepared with a 1 g/h Ni feed rate, whereas discrete nanoparticles resulted from a higher feed rate of ca. 4 g/h, confirming the key role of Ni loading on the rate of coalescence. The highest saturation magnetization (51.75 A m 2 kg −1 measured at 300 K) and the lowest coercivity (0.008 T) were obtained under an Ar flow. Zero-field cooled and field-cooled magnetization curves measured under an applied field of 10 −2 T revealed that the blocking processes of nanoparticles are dominated by their particle size distributions, with some features attributable to interparticle interactions.