Grinding characteristics of optical glass in glass molding process

A machined surface study was performed according to the surface roughness post-process polishing operation on the aspheric mold core using a diamond turning machine. Machined surface features in the bokeh image must be removed with a subsequent surface polishing process after the aspheric glass molding pressing, as surface defects are caused by the mechanical resolution of ultraprecision diamond turning machines. Therefore, in this paper, we analyze the interrelationship between surface roughness, interference frequencies, and error-approximation aspherical error values to propose a baseline measure for machined surface removal. From the results of profilometer measurements, the form error accuracy before polishing is 1.3 [Formula: see text]m, and after polishing is 0.2 [Formula: see text]m. As a result of the LUPHOS, the root mean square (RMS) average of interference frequencies before polishing is 20 nm, and after polishing is 3 nm. The machining marks are removed from the bokeh image only when the RMS roughness is maintained at 5 nm or less.