Emulsion-templated macroporous polymer/polymer composites with switchable stiffness

Emulsion templates containing monomers in both emulsion phases were used to manufacture polystyrene-co-divinylbenzene based polymerized high internal phase emulsions (polyHIPEs) which have been reinforced by poly(methacrylic acid) (polyMAA) and poly(dimethyl aminoethyl methacrylate) (polyDMAEMA). The morphology of the hydrogel-filled polyHIPEs is affected by the hydrogels synthesized in the aqueous emulsion phase. The pore structure of polyMAA-filled polyHIPEs is highly interconnected indicating the formation of a methacrylic acid-co-styrene copolymer at the oil/water interface of the emulsion templates during synthesis. However, polyDMAEMA-filled polyHIPEs are predominately closed celled and the pore walls are covered by grafted hydrogel. The ability of the hydrogel-filled polyHIPEs to absorb water decreased with increasing crosslinking density of the hydrogels. The dry hydrogel reinforced the polyHIPE scaffolds possessed higher elastic moduli and crush strengths than the control polyHIPEs. The reinforcing ability of the dry hydrogels was further enhanced by increasing their degree of crosslinking. However, the reinforcement could be “switched off” simply by hydrating the hydrogels. The switchable mechanical properties of the hydrogel-filled polyHIPEs could potentially be utilized in smart humidity sensor technology.