Improved permeation, separation and antifouling performance of customized polyacrylonitrile ultrafiltration membranes

Tailored polyacrylonitrile (PAN) ultrafiltration (UF) membranes are fabricated with Pluronic-F127 and polyethylene glycol phosphate decorated calcium carbonate (PGP-CaCO3) additives with the aim of high water permeation, macromolecular rejection and antifouling properties. The nanoscale CaCO3 synthesis is carried out via a single step carbonization route using PGP as a hydrophilic modifier to introduce hydroxyl groups onto its surface. The topographies of the nanoparticles are investigated using X-ray diffraction (XRD) and transmission electron microscopy (TEM). PAN/PGP-CaCO3 mixed matrix membranes (MMMs) are fabricated via phase inversion method and examined by attenuated total reflectance-Fourier infra-red spectroscopy (ATR-FTIR), mechanical stability, thermo-gravimetric analysis (TGA) and scanning electron microscopy (SEM) to explore the changes in membrane properties due to the well-dispersed PGP-CaCO3 in the PAN membrane matrix. The UF performance of the membranes is investigated in terms of pure water flux, macromolecular rejection and antifouling property. The fouling resistance of membranes is assessed using bovine serum albumin (BSA) and humic acid (HA) as model foulants. The membrane loaded with 0.75 wt.% (M3) of PGP-CaCO3 manifested increased wettability with reduced surface free energy leading to a higher pure water flux of 366 L/m2 h. M3 also displayed a rejection of 93.9% for BSA and 93.2% for HA. The success of the modification can be confirmed as the membrane M3 exhibited lower flux decline and displayed a flux recovery ratio of 90.98% during HA filtration. The results demonstrated the potential use of PAN/PGP-CaCO3 membranes in water treatment.