Performance evaluation of cross-flow single-phase liquid-to-gas polymer tube heat exchanger

Reduced core weight and material cost, higher corrosion resistance are some of the major eye catching properties to study polymers over metal in heat exchanger applications in spite of the former’s relatively low thermal conductivity and low strength. In the present study, performance of polymer parallel thin tube heat exchanger is numerically evaluated for cross flow liquid to air applications for a wide range of design and operating parameters such as tube diameter, thickness, fluid velocity and temperature, etc. using Computational Fluid Dynamics (CFD). Among a range of available polymeric materials, those with a moderate to high thermal conductivity and strength are selected for this study. A 90 cm × 1 cm single unit of polymer tubes, with appropriate number of tubes such that at least a gap of 5 mm is maintained in between the tubes, is used as a basic unit and multiple combination in the transverse direction of this single unit is simulated to measure the effect. The tube inner diameter is varied fr...