Real Time MPD Optimization in Challenging Scenarios

Given the complexity related to deepwater drilling with narrow operational windows, any effort to increase the confidence on the safety guidelines should be encouraged. There are many procedures in MPD operations that can be verified and validated during the operations, in order to avoid unforeseen situations. As initiatives to optimize the drilling process in real time are extremely important, the present study focuses on the development of specific methodologies to support MPD operations, which are implemented on a real time drilling diagnosis software [5]. It is very useful to review the drilling plan in various situations. With the use of MPD monitoring module is possible to obtain, from the DPPT (Dynamic Pore Pressure Test) and DFIT (Dynamic Formation Integrity Test) procedures, more precise values to compose the operating window. As a consequence of appliying it together with precise hydraulics, cutting transport and torque and drag models, the developed methodology proposes, as output, the ideal operating parameters, such as choke pressure, pump flow rate or adjustments related to the drilling fluid properties. The methodology always considers the best approach to meet the restrictions imposed by the operational window, avoiding drilling problems. Alternatively, if a change on the operating parameters is not sufficient, it also simulates the best position for the Anchor Point. The developed methodology was successfully applied in a number of MPD wells recently drilled in distinct deepwater locations, in Brazil. The real time optimization procedures proposed in the present paper are a further step to ensure the reliability of MPD operations in challenging scenarios, aiming enhanced efficiency and safety.