A rapid polyol combustion strategy towards scalable synthesis of nanostructured LiFePO4/C cathodes for Li-ion batteries

In the present study, carbon-coated lithium iron phosphate (LiFePO4/C) is prepared directly by a polyol-assisted pyro-synthesis performed under reaction times of a few seconds in open-air conditions. The polyol solvent, tetraethylene glycol (TTEG), acts as a low-cost fuel to facilitate combustion and the released exothermic energy promotes the nucleation and growth processes of the olivine nanoparticles. In addition, phosphoric acid (used as the phosphorous source) acts as a catalyst to accelerate polyol carbonization. The structure analysis of the as-prepared LiFePO4/C using X-ray, neutron diffraction and 7Li NMR studies suggested the efficacy of the rapid technique to produce highly crystalline phase-pure olivine nanocrystals. The electron microscopy and particle-size distribution studies revealed that the average particle diameters lie below 100 nm and confirmed the presence of a surface carbon layer of 2–3 nm thickness. The thermal and elemental studies indicated that the carbon content in the sample was approximately 5 %. The prepared LiFePO4/C cathode delivered capacities of 162 mA h g-1 at 0.1 °C rates with impressive capacity retention for extended cycling. The polyol-assisted pyro-synthesis, which evades the use of external energy sources, is not only a straightforward, simple and timely approach but also offers opportunities for large-scale LiFePO4/C production.