Sealing analysis of face-milled surfaces based on high definition metrology

Leakage is always a concern in the interface between the cylinder block and the head. Nowadays, sealing of this interface is almost exclusively achieved by multi-layer steel head gaskets. However, it is not only the gasket's quality that is responsible for perfect sealing. An equally important role is played by the surface topography of the mating surfaces. The top surface of the cylinder block and the bottom surface of the cylinder head are machined by face-milling and present periodic tool marks features. Based on the surface topography measured by high definition metrology, this paper presents a novel sealing analysis method to evaluate the sealing performance of the critical topography region around the combustion chambers. The method consists of three modules: tool paths or channels reconstruction, sealing region segmentation based on channels' directions, and sealing analysis on sealing regions with different channel directions. An engineering case demonstrates the sealing analysis procedures and verifies the effectiveness of the sealing analysis method. The analysis of 12 ring-shaped sealing regions found that channels' directions do have a significant impact on surfaces' sealing properties. Circumferential channels or paths are advantageous for surface sealing, while radial channels are prone to leakage.