Influence of Material Flow Stress on Surface Roughness in High-Speed Machining

A mechanical model of surface roughness is established based on the Kragelskii-Drujanov theory of friction and wear and Hertz elastic contact theory. Effect of material flow stress on remnant height of the machined surface was investigated. Test showed that the machined surface morphology provides the phenomena of the side flow in the vertical direction of ploughing in high-speed machining. The remnant height values on the machined surface of the high-speed machining are obtained by DEFORM-3D simulation. Based on the results it can be concluded that the surface roughness values of the workpiece increase with material flow stress.