Influence of gypsum wastes on the workability of plasters: Heating process and microstructural analysis

The construction sector consumes 95% of the total production of gypsum due to its multiple applications. Gypsum plaster is one of the most common indoor coating material (pastes and mortars), but it can also be used in prefabricated products like plasterboards, blocks and decorative elements. Gypsum waste recycling provides a solution to an important environmental problem from the use of gypsum plaster, which is the generation of large amounts of wastes at different phases (production, construction, rehabilitation and demolition). This paper studies two different replacement alternatives of natural gypsum: Flue Gas Desulphurization (FGD) gypsum and gypsum waste obtained from industrial plasterboard production. The influence of the previous types, amounts of waste (25, 50, 75 and 100 wt%) and different heating temperatures (100 °C, 150 °C and 180 °C) and processes on the workability of gypsum plasters is evaluated and discussed, based on a microstructure analysis using XRD and SEM techniques. This research highlights the feasibility, in terms of workability, of using Gypsum Plasterboard Waste (GPW), without any heating process, as a replacement gypsum in plasters. Despite the fact that a higher amount of water was necessary in the production of the mixes, a good workability was achieved. On the other hand, the unfeasibility of using unheated FGD as a constituent of plasters was demonstrated. However, a good performance, in terms of workability, of the FGD was obtained when the powder was subjected to a heating process at 180 °C during 6 h.