Comparison of two dry fractionation processes for protein enrichment of sunflower meal

Sunflower meal, a by-product of oil extraction from sunflower seeds, is an important protein source in domestic as well as European feed industry. There is a common interest for the proper utilization of sunflower meal and for the development of an effective fractionation process in order to obtain a nutritionally improved sunflower meal. This paper proposes and compares two dry fractionation processes for the improvement of sunflower meal protein content on a laboratory scale. The first phase of both processes included two step milling using a hammer and roller mill. In the second phase, the ground sunflower meal was fractionated by sieving or by air classification. Results indicated that the implementation of any of the suggested processes improved protein content of the starting sunflower meal to a level sufficient to categorize it as "high-protein" according to current national regulation on animal feed quality, with the fraction yields over 50%. For the air classification process the most promising result was achieved for air flow of 7 m3 /h (12.8% relative protein enrichment, 56.42% fraction yield). For the fractionation process with sieving as a separation step, when fractions smaller than 350 µm were conjoined, relative protein enrichment of 28.5% and fraction yield of 51.17% were achieved. The high protein content (48.81% on dry basis) of the joined fraction enables enough space for optimizing the protein content - fraction yield ratio of obtained sunflower meal. By applying sieves with larger aperture, it is possible to obtain higher yields of sunflower meal categorized as high-protein on account of a slight decrease in protein content, which gives this process a certain flexibility and potential for application on a larger scale.