Electrodeposition of Fe-Ni Alloy Films having Invar Compositions with Fe3+as the Sole Iron Source

Fe-Ni alloy films with invar alloy compositions were electrodeposited from a stable citrate bath containing trivalent iron ions (Fe3+) as the sole iron source. This bath was prepared based on determining the equilibrium constants for acid dissociation, complex formation and precipitation reactions. Electrodeposition was conducted under galvanostatic conditions at 25 °C without agitation and an investigation was carried out into the effects of pH and current density on the composition and microstructure of the films. The results showed that ferric hydroxide (Fe(OH)3), which is normally poorly soluble, did not precipitate after electrodeposition. Fe-Ni alloy films containing 31‒42 mass% Ni (including Fe-36 mass% Ni) were formed with a current efficiency of approximately 70%. The films were smooth and were made up of grains with sub-micron sizes, although some cracks were observed. Fe and Ni were distributed homogeneously throughout the films and the Fe-Ni solid solutions exhibited both face-centered cubic and body-centered cubic structures.