Effect of high directional convex structure on droplet morphology and contact angle

The morphology of a surface has certain influences on its wettability as reflected by the shape of a sessile droplet thereon. The topological structure of superhydrophobic silicone rubber (MVQ) prepared by template method has the characteristics of simple shape and regular arrangement, but such a structure will lead to unstable contact angle (CA) of superhydrophobic surface. Through this study, it is found that the CA value of the original flat MVQ surface is the same in any direction. However, from 0° to 90°, it is observed that the CA on the MVQ surface, the contact radius between water droplets and MVQ and the projected area of water droplets are different. In different directions, the maximum error of CA is 13.75°, the maximum error of contact radius between water droplets-MVQ is 209.5 μm, and the maximum error of projected area of water droplets is 0.284 mm2. In addition, it is found that the contact radius between water droplets and the surface of silicone rubber decreases with the increase of the projected area of water droplets in the direction of larger CA. In order to explain the error of CA and droplet shape due to directionality, this phenomenon is explained by micro-morphology and three-dimensional morphology combined with contact line density theory. This discovery is beneficial to design super-hydrophobic surface with high directionality and realize the application of micro-channel control technology.