Evolution of multi-cellular structure on Zr and Er modified Al6Si1Mg alloy fabricated by laser powder bed fusion

The printability of Al6SiMg0·5Er1·0Zr alloy at various laser power, scan speed, and hatch spacing was investigated. The optimal processing window was determined. The relationship between hatch spacing and lack of fusion (LOF) defects and microstructure is discussed. Hatch spacing significantly affects the cellular size, which is formed by eutectic Si network, and medium hatch spacing can achieve the finest microstructure. Samples with high densities and fine microstructures were investigated more carefully. The grain and cellular boundaries have many Al3(Er,Zr) phases. The grain size was refined to 2.64 μm, and the epitaxial growth of columnar crystals was completely suppressed. The cellular structure has been significantly improved. Get the equiaxed - ultrafine equiaxed - columnar multi-cellular structure with dramatically enhanced mechanical properties. The yield strength, tensile strength, and elongation were 373 Mpa, 480 MPa, and 5.5%, respectively. Grain boundary strengthening and Orowan strengthening was the main strengthening mechanisms.