Cyclic Voltammetric Experiment-Simulation Comparisons of the Complex Zr4+to Zr0Reduction Mechanism at a Molybdenum Electrode in LiF-CaF2Eutectic Molten Salt

Nuclear energy represents an important option for generating largely clean CO2-free electricity. Zirconium is a fission product in the nuclear reaction that needs to be extracted from irradiated fuels used in Gen-IV molten salt reactors. The present investigation addresses the electrochemical reduction of solution soluble Zr4+(soln)to surface confined Zro(s−c)at a molybdenum electrode in a LiF—CaF2eutectic molten salt at 840 °C using DC cyclic, square-wave and AC voltammetry. Cyclic voltammograms simulated by the reaction scheme: Zr4+(soln)+ 4e−→ Zro(soln); Zro(soln)↔ Zr*(s−c); Zr*(s−c)→ Zr4+*(s−c)+ 4e−; Zr4+*(s−c)→ Zr4+(soln); Zr*(s−c)+ Zr4+(soln)↔ 2Zr2+(soln); Zr2+(soln)↔ Zr2+*(s−c)and Zr2+*(s−c)→ Zr4+*(s−c)+ 2e−provided excellent agreement with experimental data over the scan rate range of 50 to 500 mV s−1. The interpretation of the simulation is that the reduction of Zr4+(soln)to Zro(metal)takes place via a transiently soluble Zro(soln)in an overall 4-electron essentially reversible diffusion-controlled process having a reversible formal potential (Eof) of −1.22 V (vs Pt). A minor oxidation process observed at −0.455 V (vs Pt) on the reversing the potential scan direction is simulated via the reaction step Zr(s−c)+ Zr4+(soln)↔ 2Zr2+(s−c)followed by Zr2+(s−c)→ Zr4+(sol)+ 2e−. The sharply rising initial component where reduction of Zr4+(sol)commences, contains evidence of a nucleation-growth mechanism associated with the electrocrystallisation of zirconium metal. This initial rapid growth of current is not fully accommodated in the simulations, but all features found beyond the peak potential are supported by the theory. A comparison with theory based on a direct reduction of Zr4+(soln)to the metallic state having unit activity is provided. It is proposed that an analogous mechanism applies at a Ni electrode, except that a Ni-Zr alloy formation occurs instead of Zr metal.