Viscosity-reducing effects of two semiflexible liquid-crystalline polyesters with different chain rigidities in a matrix of polycarbonate

Two liquid-crystalline polyesters (LCPs) with different chain rigidities were synthesized and melt-blended with polycarbonate (PC) at an LCP concentration of 2 wt %. The first LCP (LCP1) was based on hydroxybenzoic acid (HBA), hydroquinone (HQ), sebacic acid (SEA), and suberic acid (SUA) and contained a relatively high concentration of flexible units (SEA and SUA). The other one (LCP2) was based on HBA, hydroxynaphthoic acid, HQ, and SEA and contained a lower concentration of flexible units. LCP2 had a much lower melting point, a higher clearing temperature, and a lower shear viscosity than LCP1. The blending was carried out at 265, 280, and 300°C for both systems. The extent of the viscosity reduction induced by the addition of LCP1 depended on the compounding temperature, and the lowest viscosity was achieved with blending at 280°C. This was attributed to the large interfacial area and interactions between the flexible segments of LCP1 and PC chains at the interface. For PC/LCP2, the viscosity reduction was not significantly dependent on the compounding temperature, and when it was compounded at 280°C, its viscosity was significantly higher than that of PC/LCP1 at high shear rates, even though LCP2 had lower viscosity. A scanning electron microscopy study revealed that, with compounding at 265 and 280°C, LCP2 was poorly dispersed in the PC matrix in comparison with LCP1, and the glass-transition-temperature depression caused by the addition of LCP2 was relatively small. This indicated that interfacial interactions in PC/LCP2 were weaker, thereby explaining their different rheological behavior in comparison with PC/LCP1. With compounding at 300°C, the compatibility of both systems improved because of transesterification reactions, but this did not lead to a lower viscosity because of the lack of physical interfacial interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 960–969, 2004