Multi-material Ti6Al4V & PEEK cellular structures produced by Selective Laser Melting and Hot Pressing: A tribocorrosion study targeting orthopedic applications.

Abstract Ti6Al4V-alloy is commonly used in dental and orthopedic applications where tribochemical reactions occur at material/bone interface. These reactions are one of the main concerns regarding Ti6Al4V implants due to the generation of wear particles, linked to the release of metallic ions in toxic concentration which occurs when TiO 2 passive film is destroyed by means of wear and corrosion simultaneously. In the present study, a multi-material Ti6Al4V-PEEK cellular structure is proposed. Selective Laser Melting technique was used to produce Ti6Al4V dense and cellular structured specimens, whilst Hot-Pressing technique was employed to obtain multi-material Ti6Al4V-PEEK structures. This study investigates the tribocorrosion behavior of these materials under reciprocating sliding, comparing them with commercial forged Ti6Al4V. Open-circuit-potential was measured before, during and after sliding while dynamic coefficient of friction was assessed during sliding. The results showed an improved wear resistance and a lower tendency to corrosion for the multi-material Ti6Al4V-PEEK specimens when compared to dense and cellular structures mono-material specimens. This multi-material solution gathering Ti6Al4V and PEEK, besides being able to withstand the loads occurring after implantation on dental and orthopedic applications, is a promising alternative to fully dense metals once it enhances the tribocorrosion performance. Graphical abstract fx1 Highlights • Ti6Al4V dense and cellular structures were produced by Selective Laser Melting. • PEEK was introduced into these structures via Hot-Pressing (Ti6Al4V-PEEK structures). • PEEK addition led to an OCP decrease during sliding and increased wear resistance. Ti6Al4V-PEEK structures displayed an enhanced tribocorrosion performance. • This multi-material is a promising alternative to currently used orthopedic solutions. [ABSTRACT FROM AUTHOR]