Synthesis and mechanism of ternary carbide Ti3AlC2 by in situ hot pressing process in TiC-Ti-Al system.

Abstract Ti₃AlC₂ is successfully synthesised by in situ hot pressing process from 2TiC/xAl/Ti (x = 1, 1·2) raw powders. The phases and microstructure of the samples are identified by X-ray diffraction and scanning electron microscopy. It is found that aluminium content influences on the generating content of Ti₃AlC₂ significantly. High purity Ti₃AlC₂ can be obtained from a compacted cylinder composed of TiC-Ti-1·2Al at 1350°C for 2 h, and the purity of Ti₃AlC₂ is nearly 96·9 wt-%. The corresponding density and compressive strength are 3·93 g·cm^-3 and 377·34 MPa respectively. Ti₃AlC₂ grain exhibits typical plate-like structure. When aluminium melts, a mass of Al atoms diffuse to Ti grain rapidly, and Ti-Al intermetallic compounds generate. Then, Ti-Al intermetallic compounds react with TiC to form Ti₃AlC₂ directly. Using TiC powders as the raw materials provides Ti₆C octahedra directly. At elevated temperature, a part of aluminium will evaporate and lose. This will result in that every two layers of Ti₆C octahedra are linked by aluminium planes directly and Ti₃AlC₂ can be formed. [ABSTRACT FROM AUTHOR]