Mathematical modeling of fluid flow in aluminum ladles for degasification with impeller - injector.

In this work a fundamental Eulerian mathematical model was developed to simulate fluid flow in a water physical model of an aluminum ladle equipped with impeller for degassing treatment. The effect of critical process parameters such as rotor speed, gas flow rate on the fluid flow and vortex formation was analyzed with this model. Commercial CFD code PHOENICS 3.4 was used to solve all conservation equations governing the process for this twophase fluid flow system. The mathematical model was successfully validated against experimentally measured liquid velocity and turbulent profiles in a physical model. From the results it was concluded that the angular speed of the impeller is the most important parameter promoting better stirred baths. Pumping effect of the impeller is increased as impeller rotation speed increases. Gas flow rate is detrimental on bath stirring and diminishes pumping effect of impeller. [ABSTRACT FROM AUTHOR]