Preparation of macroporous carbon foam using emulsion templating method.

macroporous carbon foam (MCF) possessing three-dimensionally interconnected porous structure, that was composed of macropores, mesopores and micropores, could be synthesized by the oil-in-water (o/w) emulsion templating method using ultrasound. For the preparation of the o/w emulsion as a template of the macropores formed in the MCF, a resorcinol-formaldehyde (RF) solution and cyclohexane were used as an aqueous phase and an oil phase, respectively. We examined the effects of the viscosity of the RF solution, the mass ratio of cyclohexane with the RF solution as well as the concentration of a hydrophilic surfactant (Tween80) contained in the RF solution on the size distribution of the macropores. Consequently, the suitable viscosity of the RF solution to obtain a MCF with a narrow size distribution of the macropores was determined. It was revealed that the size of the macropores increased with the increase in the mass ratio of cyclohexane with the RF solution or with the decrease in the concentration of Tween80. It was possible to increase the porosity of the prepared MCF larger than 90% using a concentrated o/w emulsion as the template of the macropores. [ABSTRACT FROM AUTHOR]