CMOS Integration of Dual Work Function Phase-Controlled Ni Fully Silicided Gates (NMOS:NiSi, PMOS:Ni2Si, and Ni31Si12) on HfSiON.

The CMOS integration of dual work function (WF) phase-controlled Ni fully silicided (FUSI) gates on HfSiON was investigated. For the first time, the integration of NiSi FUSI gates on n-channel MOS (NMOS) and Ni₃₁Si₁₂ FUSI gates on p-channel MOS (PMOS) with good V_t control to short gate lengths (L_G = 50 nm, linear V_t of 0.49 V for NMOS, and -0.37 V for PMOS) is demonstrated. A poly-Si etch-back step was used to reduce the poly-Si height on PMOS devices, allowing for the linewidth-independent formation of NISi on NMOS and Ni-rich silicides on PMOS with a two-step rapid thermal processing (RTP) silicidation process. The process space for the scalable formation of NiSi on NMOS and Ni₂Si or Ni₃₁Si₁₂ on PMOS devices was investigated. It was found that within the process window for linewidth-independent NiSi FUSI formation on 100-nm poly-Si NMOS devices, it is possible to control the silicide formation on PMOS devices by adjusting the poly-Si etch-back and RTP1 conditions to obtain either Ni₂Si or Ni₃₁Si₁₂ FUSI gates. A reduction in the PMOS threshold voltage of 90 mV and improved device performance (18% I_on improvement at I_off = 100 nA/µm) was obtained for Ni₃₁Si₁₂ compared to Ni₂Si FUSI gates, as well as a V_t reduction of 350 mV when compared to a single WF flow using NiSi FUSI gates on PMOS. [ABSTRACT FROM AUTHOR]