Enhanced Dyeing of Polypropylene Using Fluorine–Oxygen Gas Mixtures.

Surface fluorination with pure F₂ gas can easily make the surface on PP (polypropylene) hydrophobic, and it causes limited dyeability, as reported in a previous paper. In this study, to produce a more hydrophilic surface, surface fluorination of PP was performed at 25 °C, total gas pressure of 13.3 kPa, and reaction time of 1 h using F₂ and O₂ mixtures with different proportions of F₂ gas. The surface roughness of the fluorinated PP samples was about 1.5 times higher than that of the untreated sample (5 nm). Fourier-transform infrared spectroscopy and X-ray photoelectron spectroscopy (XPS) results showed that the PP-derived bonds (-C-C- and -CH_x) decreased because they were converted into polar groups (-C–O, -CHF-, and -CF_x), which increased the surface electronegativity of the PP. The variation in the F₂ gas proportion in the gas mixture significantly affected the hydrophilicity and surface composition of the PP. At F₂ gas proportions of <70%, the hydrophilicity of the fluorinated PP samples was increased. Notably, the hydrophilic and negatively charged PP surface enhanced the dyeing of the polymer with basic methylene blue (MB). In contrast, at F₂ gas proportions of >90%, the PP surface became hydrophobic owing to increased numbers of hydrophobic -CF₃ bonds. Thus, enhanced PP dyeing can be controlled based on the composition of the F₂ and O₂ gas mixture. [ABSTRACT FROM AUTHOR]