An adaptive method for calculation of iron losses in switched reluctance motors using a minimum number of magnetostatic finite element simulations.

Purpose: This paper aims to present an adaptive method based on finite element analysis to calculate iron losses in switched reluctance motors (SRMs). Calculation of iron losses by analytical formulas has limited accuracy. On the other hand, its estimation in rotating electrical machines through fully dynamic simulations with a fine time-step is time-consuming. However, in the initial design process, a quick and sufficiently accurate method, i.e. a value close to that of iron losses, is always welcome. The method presented in this paper is a semi-analytical approach. The main problem is that iron losses depend on d B/d t. Therefore, the accuracy of the calculation of iron losses depends on the accuracy of the calculation of the first derivative of the flux density waveform. When adopting a magnetostatic model to estimate the iron losses, an important question arises: by how many magnetostatic simulations can the iron losses be estimated within the desired accuracy? In the proposed algorithm, the aim is not to accurately calculate the value of iron losses in SRMs. The objective is to find a numerical error criterion to calculate iron losses in SRMs with a minimum number of magnetostatic simulations. Design/methodology/approach: A finite element solver is developed by authors in MATLAB to solve the 2 D nonlinear magnetostatic problem using the Newton–Raphson method. A parametric program is developed to create geometry and mesh. The proposed method is implemented in MATLAB using the developed solver. Counterpart simulations are done in the ANSYS Maxwell software to validate the accuracy of the results generated by the developed solver. Findings: The performance of the proposed method is studied on a 12/8 (500 W) SRM. Three scenarios are studied. The first one is the calculation of iron losses by uniform refinement, and the second one is by adaptive refinement, and the last one is by adaptive refinement started by particular initial points (switching points). According to the results, the proposed method substantially reduces the number of magnetostatic simulations without sacrificing accuracy. Originality/value: The main novelty of this paper is introducing an error criterion to find the minimum number of magnetostatic simulations that are needed to calculate iron losses with the desired accuracy. [ABSTRACT FROM AUTHOR]