Filling Force Valley With Interpoles for Pole-Frequency Vibration Reduction in Surface-Mounted PM Synchronous Machines.

Because the root of pole-frequency vibration is the fundamental component of magnetic field, which is the basis of electromechanical energy conversion, by now no effective reduction method of pole-frequency vibration has been proposed, even few literatures has touched on this. In this article, one method by adding some permanent magnet (PM) interpoles to fill the force valley and then reduce the pole-frequency vibration for surface-mounted PM synchronous machines, is proposed and verified by experiments on prototype motors. First, a general expression of radial force density, including the amplitude, frequency, and spatial order, of a PM motor is investigated in detail. Based on this, the deep reason of pole-frequency vibration is ascribed as the valley of force density and the zero-crossing area of magnetic flux density. To fill the force valley and reduce the vibration, some PM interpoles are arranged between original main PM poles and its principle of vibration reduction is presented. A three-dimensional weak-coupling electromagnetic- mechanical finite-element model is built to simulate the radial force and the vibration of the PM motors. Finally, to validate the proposed method and finite-element method results, two 6 poles/36 slots PM motors are manufactured and the experiments are conducted. [ABSTRACT FROM AUTHOR]