Failure mechanisms of lubricating film on M50-Ag composites.

Purpose: This paper aims to explore the damage mechanism of a lubricating film on the worn surface of solid self-lubricating composites under different loads. Design/methodology/approach: By comparing the actual stress with the strength, it is possible to determine the approximate wear state of the lubricating film. To prove the validity of the mathematical model that can predict the initiation of micro cracks or even the failure of the lubricating film, M50-5 Wt.% Ag self-lubricating composites (MA) was prepared. Tribological tests of the composites against Si₃N₄ ceramic balls were conducted at room temperature from 2 to 8 N. The electron probe microanalysis images of the lubricating film verify the wear state of the lubricating film. Findings: The study found that the back edge of the contact area is the most vulnerable to destruction. The tensile stress and the equivalent shear stress have a positive correlation with load and friction coefficient. When the load is 4 N, an intact lubricating film covers the worn surface because the tensile stress and the equivalent shear stress are below the tensile strength and the shear strength, respectively; under other working conditions, the lubricating film is destroyed. Originality/value: This paper has certain theoretical guidance for the study of tribological properties of solid self-lubricating composites. Moreover, this mathematical model is appropriate to be applied for the other composites. [ABSTRACT FROM AUTHOR]