Migration and Transformation of Vanadium and Nickel in High Sulfur Petroleum Coke during Gasification Processes.

The volatilization characteristics and occurrence forms of V and Ni in petroleum coke (petcoke) were investigated during steam (H₂O) and carbon dioxide (CO₂) gasification on a fixed bed reactor at 800–1100 °C. The Tessier sequential chemical extraction procedure was employed to determine the different forms of V and Ni. The results showed their volatilities were not dependent on the gasification atmosphere, but rather relied mainly on the reaction temperature. The CO₂ atmosphere accelerated the conversion of organic-bound nickel to residual form at low temperature and promoted Fe-Mn oxides formation at high temperature. However, the H₂O atmosphere was conducive to form vanadium bound to Fe-Mn oxides and promoted the decomposition of residual forms. In addition, the thermodynamic equilibrium calculations showed the volatilization of Ni mainly released Ni₃S₂ between 800–1100 °C. The H₂O atmosphere was favorable to generate the more stable Ni_xS_y compound, thereby suppressing the volatilization of Ni, while the presence of CO₂ led to an increase in residual V and decrease of Fe-Mn oxides. The V and Ni mainly caused erosion problems under the CO₂ atmosphere while the fouling and slagging obviously increased under the H₂O atmosphere with impacts gradually weakened with the increase of temperature. [ABSTRACT FROM AUTHOR]