Fault diagnosis for a booster pump unit.

Condition monitoring and diagnostic engineering is a course that is well recognized by academics. It is offered to students across the globe who want exposure to instrumentation, data acquisition and processing. This paper introduces the technique of condition monitoring to budding engineers, from its conception to the present state of development, through a case study. An experimental investigation is highlighted in which the vibration condition of booster pump unit is monitored; the unit is a part of boiler feed pump train of a large thermal power plant. The booster pump is driven by a 3500 kW, 1440 rpm motor. The motor, along with the booster pump, is supported by four bearings. Tri-axial measurements were made at the bearing supports for 12 months. Root mean square values of displacement and velocity were measured along the horizontal, vertical and axial directions. The experimental data are plotted on a time domain for graphical analysis. Based on the experimental data, faults are diagnosed using ISO standards and causes are predicted. It is observed that the front and rear bearings of the booster pump experienced excess vibration. The work is concluded by way of suggesting remedial measures to ensure the vibration intensity at the said points falls within safe limits. [ABSTRACT FROM AUTHOR]