Electrocoagulation treatment of wastewater collected from Haldia industrial region: Performance evaluation and comparison of process optimization.

• Industrial wastewater from an industrial region was treated using electrocoagulation process. • Electrocoagulation process parameters are optimized using response surface methodology. • The electrocoagulation technique reduced turbidity from 450 NTU to 56 NTU. • Total suspended solids reduced from 300 mg/L to 120 mg/L after wastewater treatment. • The operational cost of the process was estimated to range from ₹0.904/m³ to ₹2.71/m³. This study investigates the treatment of oil-contaminated wastewater with high levels of inorganic substances, suspended solids and turbidity, collected from the Haldia industrial region of India in February 2023. The wastewater, originating from industries such as chemical, petrochemical, textile, and battery manufacturing, presents a complex pollutant load that challenges traditional treatment methods. Electrocoagulation was employed as the treatment technique, with process optimization conducted using Box-Behnken design (BBD) and central composite design (CCD) for key parameters: pH, initial oil concentration, current density, and electrolysis time. The study comprehensively examined the effects of these parameters on turbidity removal. The optimal conditions were determined to be a pH of 7.5, an initial oil concentration of 275 mg/L, a current density of 17.5 mA/cm², and an electrolysis time of 20 min. Under these conditions, CCD outperformed BBD, achieving a desirability score of 93 % compared to 80 % for BBD. The process successfully reduced turbidity from 450 NTU to 56 NTU and total suspended solids (TSS) from 300 mg/L to 102 mg/L. The operation cost of the process was found to range from ₹0.904/m³ to ₹2.71/m³ as the electrolysis time increased from 0.17 to 0.5 h. The study presents a viable solution for industrial wastewater treatment in this region, aligning with the United Nations Sustainable Development Goal (UN SDG) 2030. Additionally, combining electrocoagulation with membrane filtration may enhance comprehensive pollutant removal. [Display omitted] [ABSTRACT FROM AUTHOR]