Multi‐objective optimization of ultrasonic vibration‐assisted drilling in carbon fiber reinforced polyetherketoneketone laminate.

Highlights Carbon fiber reinforced polyetherketoneketone (CF/PEKK) possess excellent mechanical properties and also meet low‐carbon environmental standards, leading to their increasingly widespread application in recent years. To ensure the strength of mechanical connections, it is crucial to minimize drilling damage. This paper utilizes Ultrasonic Vibration‐Assisted Drilling (UVAD) to enhance hole‐making quality, comparing multiple drilling performance indicators with Conventional Drilling (CD), including thrust force, drilling temperature, delamination factor, and burr factor. The results demonstrate that UVAD significantly reduces thrust force and drilling temperature, decreases delamination and burring damage, and effectively improves hole quality. To further optimize processing parameters, the Non‐dominated Sorting Genetic Algorithm II (NSGA‐II) was used, targeting thrust force, Material removal rate (MRR), and delamination factor as optimization goals. The reliability of the model was verified through experimentations. This paper provides an effective technical approach for high‐quality drilling in CF/PEKK materials, offering significant practical application value for material processing in aerospace and other fields. The quality of CF/PEKK processed by CD and UVAD was compared. UVAD can effectively improve the quality of drilling. The drilling parameters were optimized by NSGA‐II. The reliability of the prediction model was verified by experiments. [ABSTRACT FROM AUTHOR]