Improved SOFC performance by enhancing cathode/electrolyte bonding and grain refinement of cathode with thermal expansion offset.

The thermal expansion coefficient (TEC) mismatch between the cathode and electrolyte presents significant challenge to the thermo-mechanical stability of commercial solid oxide fuel cells (SOFCs). Here a thermal expansion offset composite cathode designated as Ba 0.5 Sr 0.5 FeO 3-δ (BSF)-xNdMnO 3-δ (NM) (x = 0–40 wt%) is developed to address this issue. For the first time, the phase boundary between heterogeneous oxides and the grain size of composite cathode are quantitatively studied with the electron backscatter diffraction (EBSD) technology. For x = 20 wt%, the TEC of cathode decreases by 41 % while the peeling strength of cathode/electrolyte interface increases by 87 %. The highest peak power density (PPD) is achieved for BSF-20NM cathode (1266 mW cm−2 at 650 °C), which is 81 % higher than that for BSF one. Meanwhile, markedly enhanced long-term and thermal cycling stability is obtained. The comprehensive results suggest that both the increased TPB length by enhanced cathode/electrolyte bonding and grain refinement of composite cathode should be responsible for the markedly improved performance and stability. [ABSTRACT FROM AUTHOR]