Elimination mechanism of voids caused by density differences in high crystallinity alumina/alumina joints bonded with dysprosium aluminum silicate glass ceramic filler.

In this work, the Dy 2 O 3 -Al 2 O 3 -SiO 2 (DASN) and Dy 2 O 3 -Al 2 O 3 -SiO 2 -TiO 2 (DAST) glass fillers were used for joining alumina ceramic. During the cooling process of the alumina/DASN/alumina joints, Dy 2 Si 2 O 7 and Al 2 O 3 were precipitated simultaneously and gradually grown. As a result, voids were formed due to the poor flowability of the glass ceramic filler and the large density difference between the glass filler and Dy 2 Si 2 O 7 crystals. On the contrary, the addition of TiO 2 altered the sequence of the crystalline phase precipitation during the cooling process. During cooling from the joining temperature (1450 °C) to 1100 °C, only Dy 2 Si 2 O 7 was formed in the brazing seam. Simultaneously, the flowing glass phase was able to fill the spaces caused by the density differences. When the growth of Dy 2 Si 2 O 7 phase ceased, the Al 2 O 3 phase began to precipitate. Therefore, the voids caused by density differences can be eliminated in the alumina/DAST/alumina joints with high crystallinity. The optimal flexural strength of alumina/DAST/alumina joints tested at room temperature and 1000 °C reached 350 MPa and 158 MPa, respectively. [ABSTRACT FROM AUTHOR]