Enhanced reducing capacity of citric acid for lithium-ion battery recycling under microwave-assisted leaching.

[Display omitted] • A green and efficient microwave-assisted leaching is proposed for metal recovery. • Citric acid shows a superior performance as a reductant in leaching efficiency. • Nearly 100 % metals are recovered using 0.2 mol/L H 2 SO 4 and 0.05 mol/L citric acid. • Kinetic analysis is performed to understand microwave-assisted leaching process. The management and sustainable recycling of spent lithium-ion batteries (LIBs) holds critical importance from both economic and environmental standpoints. H 2 O 2 and ascorbic acid are widely used inorganic and organic reductants in the hydrometallurgical process for battery recycling. In this study, citric acid, as a reductant, was found to have superior metal leaching efficiencies under microwave-assisted leaching than H 2 O 2 and ascorbic acid. The enhanced performance was attributed not only to the inherent reducing property of citric acid but also to the chelation of citric acid with Cu and Fe, resulting in the formation of reductive radicals under microwave. The effect of acid type, H 2 SO 4 concentration, citric acid concentration, solid-liquid (S/L) ratio, reaction time, and temperature were investigated. 99.5 % of Li, 99.7 % of Mn, 99.5 % of Co, and 99.3 % of Ni were leached from spent lithium nickel manganese cobalt oxides (NCM) battery black mass using 0.2 mol/L H 2 SO 4 and 0.05 mol/L citric acid at 120 °C for 20 min with a fixed S/L ratio of 10 g/L in the microwave-assisted leaching process. Leaching kinetic results were best fitted with the Avrami model, suggesting that the microwave-assisted leaching process was controlled by diffusion. The leaching activation energies of Li, Mn, Co, and Ni were 30.11 kJ/mol, 27.48 kJ/mol, 21.32 kJ/mol, and 33.29 kJ/mol, respectively, providing additional evidence that supports the proposed diffusion-controlled microwave-assisted leaching mechanism. This method provided a green and efficient solution for spent LIBs recycling. [ABSTRACT FROM AUTHOR]