An enzymatic hydrolysis-based platform technology for the efficient high-yield production of cellulose nanospheres.

This study evaluates the feasibility of using enzymatic technology to produce novel nanostructures of cellulose nanomaterials, specifically cellulose nanospheres (CNS), through enzymatic hydrolysis with endoglucanase and xylanase of pre-treated cellulose fibers. A statistical experimental design facilitated a comprehensive understanding of the process parameters, which enabled high yields of up to 82.7 %, while maintaining a uniform diameter of 54 nm and slightly improved crystallinity and thermal stability. Atomic force microscopy analyses revealed a distinct CNS formation mechanism, where initial fragmentation of rod-like nanoparticles and subsequent self-assembly of shorter rod-shaped nanoparticles led to CNS formation. Additionally, adjustments in process parameters allowed precise control over the CNS diameter, ranging from 20 to 100 nm, highlighting the potential for customization in high-performance applications. Furthermore, this study demonstrates how the process framework, originally developed for cellulose nanocrystals (CNC) production, was successfully adapted and optimized for CNS production, ensuring scalability and efficiency. In conclusion, this study emphasizes the versatility and efficiency of the enzyme-based platform for producing high-quality CNS, providing valuable insights into energy consumption for large-scale economic and environmental assessments. [Display omitted] • The same enzyme-based process can produce nanomaterials with distinct morphologies. • The diameter of the cellulose nanospheres can be tailored, ranging from 20 to 100 nm. • The maximum production yield of cellulose nanospheres reached 82.7 %. • The specific surface area of cellulose was the most significant variable in CNS production. • A high CNS yield was associated with low energy consumption (39.36 kWh/Kg). [ABSTRACT FROM AUTHOR]