Tensile response of additively manufactured carbon/nylon joints using optical fibers and digital image correlation.

Additive manufacturing (AM) has gained popularity due to reduced production times of low-cost and geometrically complex structures. Due to technological constraints such as print volume, time, and thermal stability of large AM parts, adhesive joints are commonly used in assembling smaller components in large-scale polymeric structures. This work investigates the feasibility of using embedded optical fibers to monitor strain distributions within AM composite (carbon fiber/nylon) single-lap shear (SLS) joints. Internal strain distributions within the adhesive and surface strain fields of the SLS joints with AM adherends under tensile loads were obtained using optical fibers and digital image correlation, respectively. Results indicate negligible influence of optical fibers on the failure strength and axial stiffness of 3D-printed SLS joints under quasi-static loading. Higher strains were observed at the bond edges within the adhesive (using optical fiber) and the surface (using DIC) of the joints due to the rotation of the bond under loading. All specimens failed in the adherends beyond the bonded region due to their low interlaminar strength. [ABSTRACT FROM AUTHOR]