Formation of macroscopic black dots in transparent alumina ceramics prepared by pulsed electric current sintering.

Transparent alumina ceramics produced by pulsed electric current sintering (PECS) include black dots, which can be observed with the naked eye. These black dots have porous structures caused by the aggregates in the raw powder. In order to investigate the detailed mechanism of black dot formation, transparent alumina ceramics were prepared by sintering α-alumina granules to produce large pseudo-aggregates and introducing them into α-alumina powder for PECS. Macroscopic black dots were formed in the sample. Characteristic Raman peaks of graphite were detected in porous parts of these macroscopic black dots. Analysis of gas phases generated from graphite sheets for PECS suspected to be involved in carbon contamination showed CO and CO 2 generation. In thermodynamic calculations on carbon activity during PECS, gas phase including CO and CO 2 generated from the hot graphite mold/sheet permeates the porous part of the cold sample, and the carbon activity of gases including CO and CO 2 on the porous surface theoretically exceeds unity. Then, CO is adsorbed and decomposed on the porous surface, resulting in carbon contamination. The formation of macroscopic black dots is caused by carbon deposition in agglomerates of the raw powder from CO generated by graphite sheets during PECS. [ABSTRACT FROM AUTHOR]